Product Notice 2019-07-002 - Allen-Bradley 1715-AENTR and AADvance T9110 and T9120 May Not Detect Loss of Power Supply

This Product Notice informs you of a potential anomaly that exists with the Allen-Bradley® 1715-AENTR Ethernet/IP Adaptor Module, the AADvance® T9110 Processor Module, and the AADvance T9120 Processor Eurocard. When used with redundant power supplies, the affected module may not detect and report the loss of a single supply. If the redundant supply is subsequently lost, the system will lose all power and shut down without system notification.

PRODUCT IDENTIFICATION

The potentially affected products are the Allen-Bradley 1715-AENTR Ethernet/IP Adapter, the AADvance T9110 Processor Module, and the AADvance T9120 Eurocard Processor.

  • Allen-Bradley 1715-AENTR Ethernet/IP Adapter manufactured through March 2019.
  • AADvance T9110 Processor Module manufactured through March 2019.
  • AADvance T9120 Processor Eurocard manufactured through April 2019.

For installed 1715-AENTR product, the product identification information may be found on the product nameplate located on the right side of the module. The catalog number will be in the CAT. NO. field and the date of manufacture will be in the lower right corner in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown below, the catalog number is 1715-AENTR and the date of manufacture is 2015/06/15, or June 15, 2015. This module would be subject to this notification.

https://images.rakb.link/1087882/1715-aentr-nameplate.png

For new 1715-AENTR product still within its carton, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the date of manufacture will be on the right side in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code, and DD is the day of the month. In the example shown below, the catalog number is 1715-AENTR and the date of manufacture is 2015/08/10, or August 10, 2015. This module would be subject to this notification.

https://images.rakb.link/1087882/1715-aentr-cartonlabel.png

For installed T9110 product, the product identification information may be found on the product nameplate, located on the right side of the product. The catalog number will be in the upper right corner and the date of manufacture will be the first four numeric digits in the serial number, located under the serial number bar code and will be of the format YYMM where YY is the year code and MM is the month code. In the example shown below, the catalog number is T9110 and the serial number is 1611911073007, where the date code 1611, or November 2016. This product would be subject to this notification.

https://images.rakb.link/1087882/t9110-nameplate.png

For new T9110 product still within its carton, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the date of manufacture will be on the right side in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code and DD is the day of the month. In the example shown below, the catalog number is T9110 and the manufacturing date is 2015/03/11, or March 11, 2015. This module would be subject to this notification.

https://images.rakb.link/1087882/t9110-cartonlabel.png

For installed T9120 Eurocard product, the product identification information may be found on the product nameplate, located on the Eurocard connector. The catalog number will be in the top left corner and the date of manufacture will be the first four numeric digits of the serial number, located in the bottom right corner and of the format YYMM, where YY is the year code and MM is the month code. In the example shown below, the catalog number is 9120, or T9210, and the serial number is S1611912010034, where the date code is 1611, or November, 2016. This product would be subject to this notification.

https://images.rakb.link/1087882/t9120-nameplate.png

For unopened T9120 product, the product identification information may be found on the carton label. The catalog number will be in the CAT field and the date of manufacture will be on the right side in the format of YYYY/MM/DD, where YYYY is the year, MM is the month code and MM is the day of the month. In the example shown below, the catalog number is T9120 and the date of manufacture is 2015/09/28, or September 28, 2015. This product would be subject to this notification.

https://images.rakb.link/1087882/t9120-cartonlabel.png

The catalog number and manufacturing date of these modules may also be obtained electronically using the Rockwell Automation AADvance and 1715 Diagnostic Collection Tool. Use of the tool is described in Rockwell Automation Knowledgebase Article ID 68174. The electronic date code will be shown in the serial number string and is of the format is YYMM, where YY is the year code and MM is the month code.

https://images.rakb.link/1087882/diagnostictool-dialog.png

In the example collection tool data file output shown above, the serial number of AADvance T9110 module in the A slot is 84-1407-9110-5-00091. The date code for this module is 1407, or July 2014. This module would be subject to this notification.

 

DESCRIPTION

 

A potential anomaly exists with the Allen-Bradley® 1715-AENTR Ethernet/IP Adaptor Module, the AADvance® T9110 Processor Module, and the AADvance T9120 Processor Eurocard. When used with redundant power supplies, the affected module may not detect and report the loss of a single supply. If the redundant supply is subsequently lost, the control system will lose all power and shut down without system notification.

 

Internal to the potentially affected modules are blocking diodes that prevent power from one power supply affecting the detection circuitry for the other power supply. When a single supply becomes non-operational, the detection circuitry signals the system of the loss resulting in an LED indication on the module’s faceplate and the generation of a fault alarm. The system will continue to operate on the remaining supply.

 

On a small percentage of modules, the blocking diodes may allow power from the remaining operational power supply to affect the detection circuitry for the non-operational power supply. This will prevent detection circuitry for the non-operational supply from signaling a loss supply condition to the system.

 

TEMPORARY WORKAROUND

 

No temporary workaround has been identified. Customers are advised to check for this condition and, if determined the module or card is affected, take appropriate corrective actions as described in the Correction section of this document.

 

CORRECTION

 

ATTENTION: Only persons skilled in the maintenance of industrial control and electrical equipment should attempt to perform the following test and remediation actions. Failure to follow industry standard safety procedures, including Lock-Out / Tag-Out (LOTO) and use of appropriate levels of personal protective equipment (PPE), may result in harm to personnel or loss of equipment. Make sure you read and understand all warnings as provided in the product installation and service documentation.

 

Important – Prior to requesting module repair or replacement, customers must perform a power loss test to determine if the module or card is affected by this anomaly. Test procedures specific to module type are included in Appendix B of this notification. [Refer to the attached PDF documents].  If testing determines your module is not affected, no action is required.

 

Customers requesting repair should submit a request for a Return Material Authorization (RMA) by sending an email to returns@ra.rockwell.com with subject line “PN 2019-07-002 RMA Request”. An RMA will be returned by email with processing instructions.

 

Customers requesting replacement or exchange product should contact their Rockwell Automation System Integrator, Distributor, or Sales Office, or other place of purchase. Make sure to reference this Product Notice PN 2019-07-002 when requesting replacement product.

 

Important – Customers may expect extended delivery times for repairs, exchange, or replacement product while inventory levels are replenished.

 

Rockwell Automation will accept requests for repair (where applicable) or replacement product for a period of 18 months from the initial publication of this Product Notice.

 

REQUESTED CUSTOMER ACTION

 

Rockwell Automation requests you take the following actions:

 

  • Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance.
  • If applicable, contact CBT or your local Sales Office for replacement. Make sure to reference this Product Notice when requesting replacement product.
  • All returns should be over packed to prevent shipping damage during transit.
  • Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document
  • If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect support contracts should reference this Product Notice when calling.
  • Customers with TechConnect support contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer.